DiagnostIQs

Deep diagnostics. Total control. 

DiagnostIQs is an advanced diagnostic and maintenance system packed with powerful engineering tools to boost system uptime, streamline maintenance scheduling, and enhance operational efficiency:

• Enhances efficient and effective system maintenance and troubleshooting.
• Drill down into the heart of your electronics for complete system control.
• Intelligent automation for monitoring, diagnostics, calibration, and maintenance.

DiagnostIQs modules: precision tools for engineers and lab managers

Empower your team with intelligent diagnostics, calibration, and predictive maintenance.

DiagnostIQs modules – features and benefits:

Engineer analysis and device calibration

Deep analysis. Precise calibration.

This module gives engineers and lab managers the tools they need for in-depth analysis and precise calibration, keeping systems running at peak performance.

• Full PLC I/O monitoring and direct device control
• Fault-finding, calibration, and performance analysis
• In-situ calibration of analogue levels, setpoints, and readbacks
• PLC fingerprinting continually monitors module communications and will flag an alarm should a PLC fault develop

Device fingerprinting

Precision powered insight.

Monitor and control every aspect of your system with advanced fingerprinting capabilities:

• Performance tracking for lag and response times to predict potential maintenance requirements
• Trend analysis for proactive component replacement and system process performance.

Preventative maintenance warnings

Minimise System Downtime.

This module features the accumulator function, which:

• Tracks device usage by actuations, state time, and consumption (volume, energy) relating to component accumulator values.
• Tracks component usage and device runtime for maintenance planning, allowing warnings to be generated when device usage exceeds a set value or an amount of time has passed.
• Reset values when replacing components or devices to reflect true age and usage of each point of potential risk/failure.
  
  

Note that the Preventative Maintenance Warnings module is not currently available as an upgrade to older existing systems. Also note that legacy PCx software only tracks RF hours and wafer counts – PTIQ takes it further by monitoring and recording all process related parameters.

Tool timeline

Visualise activity. Optimise productivity.

A Gantt chart-style view of tool activity for process engineers and lab managers, plus logging of tool states (tool up/down) for better operational insights.

Automatic log file export

Your data. Delivered exactly where you need it.

Automate export of recipe run data in CSV or other formats and integrate with external applications via PTIQ’s Web API for advanced analytics and integration.

User support for DiagnostIQs

Always‑on expert support.

Includes Manual Data API and full access to dedicated training materials and on-hand support for the licence duration.