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PlasmaPro 100 Atomic Layer Etch with Etchpoint

For GaN Power Electronics & RF Applications

Oxford Instruments’ PlasmaPro 100 Atomic Layer Etch (ALE) solution delivers precise etching control for cutting-edge specifications and performance requirements of GaN HEMTs manufacturers. With a fully-integrated Etchpoint® etch depth monitoring solution optimised for GaN and AlGaN layers, the PlasmaPro 100 ALE system combined provides low damage etching with surface smoothing with unparalleled accuracy in target etch depth for devices such as p-GaN HEMTs and recessed gate MISHEMTs.

The fabrication of GaN HEMTs for power electronics and RF applications is experiencing a massive production ramp driven by the need for efficient, high-performance devices for integration in a wide range of products such as mobile device chargers, electric vehicles, base station transceivers, and data centres.

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Key Benefits of PlasmaPro 100 ALE and Etchpoint solution

  • High rate ICP and low damage ALE processing of GaN and AlGaN in the same chamber up to 200 mm
  • Excellent process etch uniformity for improved device and wafer yield
  • Production-proven etching platform trusted for high-volume manufacturing with automated cassette handler
  • Patent-pending UV wavelength Etchpoint etch depth monitor developed with LayTec and optimised specifically for GaN and AlGaN etching
  • Exceptional post-etch remaining AlGaN thickness accuracy of ±0.5 nm enabled by Etchpoint endpoint detection
  • Reduced AlGaN and GaN surface roughness with ALE processing for improved GaN HEMT performance

GaN Power Electronics & RF Applications

5G base stations

5G-based stations

Efficient power suppliers for data centres

Efficient power suppliers for data centres

Fast chargers for EV

Fast chargers for EV

Fast mobile devices charging

Fast mobile devices charging

Performance benefits for GaN HEMTs using ALE and Etchpoint

ALE and Etchpoint for p-GaN HEMTs

  • Accurate control of p-GaN etch depth with Etchpoint EPD
  • Low damage “soft-landing” onto AlGaN surface by ALE after high rate ICP etch of GaN
  • Low roughness, surface smoothing to enable better performance normally-off HEMT devices

Figure caption (LHS): Higher AlGaN surface roughness (0.8 nm Ra) for ICP-RIE process.

Figure caption (RHS): Reduced AlGaN surface roughness (0.4 nm Ra) for ICP-RIE & ALE process.

pganhemt

Figure caption: ALE for surface smoothing, low roughness processing of p-GaN devices to enable improved device performance.


ALE & Etchpoint solution for recessed gate MISHEMT

  • Low etch rate, low damage, controlled ALE process for <25 nm AlGaN layer etching with typically 0-5 nm AlGaN remaining in recessed gate region
  • Etch thickness accuracy of ±0.5 nm for remaining AlGaN layer to enable normally-off device behaviour and improved device reliability
  • Normally-off recessed gate MISHEMT demonstrated
  • Low surface roughness with surface smoothing of the remaining AlGaN (partial etched recess) or GaN (fully etched recess) surface

Figure caption (LHS): GaN surface roughness (0.2 nm Ra) before ALE to demonstrate fully-recessed device with through-AlGaN etch.

Figure caption (RHS): GaN surface roughness (0.1 nm Ra) after ALE to demonstrate fully-recessed device with through-AlGaN etch.

mishemt

Figure caption: ALE for accurate etch thickness control of remaining AlGaN to ±0.5 nm for partially-etch recess to enable normally-off devices and improved device reliability.

Figure caption: TEM verification across 3 samples of Etchpoint accuracy for AlGaN layer. Targeted AlGaN remaining thickness after ALE of 5 nm ±0.5 nm achieved, which was correlated to Etchpoint etch traces.

Etchpoint Etch Depth Monitor

Etchpoint is a patent-pending UV reflectance-based endpoint technique with the optimised wavelength selected to allow for unrivalled accuracy of etch layer depth for GaN and AlGaN. Other endpoint solutions can typically achieve ±2 nm resolution which limits the capability to reliably fabricate some GaN HEMT device structures. This new etch-depth monitoring solution has been exclusively developed and optimised by Oxford Instruments in collaboration with LayTec. Etchpoint is fully integrated with both the hardware and software of the PlasmaPro 100 ALE system.

Etchpoint product features

  • UV reflectance-based endpoint
  • Spot size of ~300 µm
  • Measurement of the EPD stop signal measurement based on reflection of UV light on an unstructured test pad of 500 x 500 µm
  • Automatically reaches the measurement position with a 5 x 5 mm area search before the etch process commences
  • Fully integrated software interface between Etchpoint and the system PTIQ control software
  • Configured with tiltable measurement head and motorized XY-stage for the test pad search
  • Exceptional post-etch remaining AlGaN thickness accuracy of ±0.5 nm enabled by Etchpoint endpoint detection
etchpoint

Highly-configurable, flexible systems

Cluster Options

Platforms may be clustered to combine technologies and processes with either cassette or single wafer loading options. Hexagonal or square transfer chamber configurations are available.

Cobra Single-Cassette Cluster
Cobra Single-Cassette Cluster
Cobra Twined-Cassette Cluster
Cobra Twined-Cassette Cluster

Global Customer Support

Oxford Instruments is committed to providing a comprehensive, flexible and reliable global customer support. We offer excellent quality service throughout the life of your system.

  • Remote diagnostics software provides quick and easy fault diagnosis and resolution
  • Support contracts are available to suit the budget and situation
  • Global spares in strategic locations for quick response

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