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Ion beam etching and milling (IBE)

Enables highly directional beams of ions to control the etched sidewall profile during nanopatterning

Ionfab ion beam

Offers maximum flexibility coupled with excellent uniformity for fast process development and repeatable process results

Ion beam etching and milling (IBE)

  • Allows beam energy and ion flux to be independently controlled
  • Process takes place in a low pressure working environment
  • Produces controlled anisotropic etching
  • Provides means for all known materials to be etched
  • Allows angled profile control thanks to a variable etch beam angle relative to sample/mask surface
  • Allows profile/sidewall control and feature shaping
  • Reactive gas capabilities enable higher etching rates and higher selectivity etching of various materials through reactive species eg. Indium Phosphide (InP) or GaN etching with Chlorine or quartz with fluorine based gas

How does IBE work?

Ion beam etching can be applied in two ways: using inert ions for a physical etching or milling process or using RIBE/CAIBE with reactive ion species to increase differential material etch rates with a chemical/reactive component and enhance selectivities.

In Reactive Ion Beam Etching (RIBE) and Chemically Assisted Ion Beam Etching (CAIBE) modes, reactive species are added (CHF3, SF6, N2, O2, etc.) to the source (RIBE) or to the gas ring (CAIBE) to increase volatility of etch products and selectivity to the mask material.

IBE overview


Ion Beam Etching (or Milling with inert gases) is achieved by directing a beam of charged particles (ions) at a substrate with a suitably patterned mask in a high vacuum chamber. It enables highly directional beams of ions – whose space-charge is neutralised by electrons from the neutraliser - to control the etched sidewall profile as well as radial uniformity optimisation and feature shaping during nanopatterning notably using the tilt angle to the beam with on-axis rotation for axisymmetry.

On the other hand, angled features can be created by the unique ability to tilt the sample (without rotation) altering the direction of impact of the ion beam. In both cases, the etch process can be assisted by chemistry (RIBE and CAIBE) using reactive gases to enhance both etch rates and selectivity to a mask.

IBE features


  • Substrate holder allows:
    • 0 – 20 RPM on-axis rotation
    • 10 – 300°C fluid-cooled (from 10 to 60°C with chiller)or heated (from 61 to 300°C with embedded heater)
    • He or Ar backside gas for efficient heat transfer from/to substrate
  • 15cm or 30cm RF Inductively-Coupled Plasma (ICP) ion source, allowing use of reactive gases and low maintenance
  • Three-grid assemblies for greater collimation/control of ion beam profile and low maintenance
  • Grid designs/materials (molybdenum or graphite) tailored to specific etching requirements
  • Filamentless DC plasma bridge neutraliser (PBN) for low maintenance and use in reactive gas environments

IBE applications


  • Metal stack etching Au, Pt and Ti
  • Slanted etching for Augmented Reality
  • Laser facet etching for AlGaInAs and InP
  • Magneto-resistive random access memory (MRAM)
  • Dielectric films
  • III-V photonics and Spintronics etching
  • YBCO and PBCO used as high temperature superconductors

Featured IBE products

Ionfab ion beam

Our ion beam etch (IBE) & deposition (IBD) system is a popular choice for high-quality material processing. Our systems have flexible hardware options including open load, single substrate load lock, and cassette to cassette. System specifications are closely tuned to applications, enabling faster and repeatable process results.

  • Multiple mode functionality, etch and deposition in a single chamber

  • Single wafer load lock or cluster wafer handling

  • Capable of clustering with other OIPT plasma etch and deposition tools

  • Unmatched batch uniformity and process reproducibility

Overview of Ionfab ion beam


Ion beam technology provides an exceptionally versatile approach to etch and deposition by offering a single tool and maximising system utilisation. Ion beam etch offers maximum flexibility coupled with excellent uniformity.

Our systems have flexible hardware options including open load, single substrate load lock and cassette to cassette. System specifications are closely tuned to applications, enabling faster and repeatable process results.

Key benefits

  • Platen tilt enables sidewall profile control
  • Reactive gas capabilities to enhance selectivity to mask
  • Industry standard in situ end point detection - SIMS, OES
  • Flexible configuration for advanced research applications
  • Unmatched uniformity and process reproducibility for production
  • Flexible wafer handling capacity - single wafer load lock or cassette-to-cassette robotic handler

Applications

  • Slanted etching
  • Laser facet etching
  • Magnetoresistive random access memory (MRAM)
  • Dielectric films
  • III-V photonics etching
  • Spintronics
  • Metal contact and track
  • Superconductors

Ion beam etching modes

  • Ion Beam Etching (IBE) / Ion Beam Milling
  • Reactive Ion Beam Etching (RIBE)
  • Chemically Assisted Ion Beam Etching (CAIBE)

Hardware features of ionfab ion beam


Wafer size

100 mm

200 mm

Etch RF ion source

15 cm

30 cm

Substrate rotation speed

Up to 20 RPM

Substrate tilt angle

-90° horizontal to +65° facing down

Platen temperature

10 °C to 300 °C chiller or heater configuration

Options for ionfab ion beam


Ionfab standard chamber

A compact ion beam etch and deposition system designed for flexible research and pilot production, equipped with up to two (15cm) ion sources for etch or deposition. This makes it ideal for deposition on up to 200 mm wafer size and etch process optimised for up to 100 mm wafer size.

Ionfab large chamber

Having essentially the same footprint but with a larger process chamber, it is designed to process wafers up to 200 mm for both etch and deposition. Equipped with a 30 cm etch ion source, the system provides excellent etch uniformity and superior process stability, making it a great choice for pilot and full scale production.

Global customer support

Oxford Instruments is committed to providing a comprehensive, flexible and reliable global customer support. We offer excellent quality service throughout the life of your system.

  • Remote diagnostics software provides quick and easy fault diagnosis and resolution.
  • Support contracts are available to suit the budget and situation.
  • Global spares in strategic locations for quick response.
Find out more

NEW: PTIQ software

PTIQ is the latest intelligent software solution for PlasmaPro and Ionfab processing equipment.

  • Exceptional level of responsive system control
  • Optimise system and process performance
  • Different levels of software to suit your requirements
  • Brand new intuitive layout and design
Find out more

Explore our comprehensive technical training courses

At Oxford Instruments Plasma Technology, we offer a wide range of technical training courses designed to suit all skill levels and needs.

  • Level 1 (Introductory): New system users for all platforms
  • Level 2 (Intermediate): Equipment and maintenance training for all platforms
  • Level 3 (Advanced): for plasma, ion beam and ALD systems
  • Specialist technical modules: process and handler technical training for all platforms
Find out more

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